Critical Materials Atlas
Deep dive · one metal, followed to the bottom

Gallium, end to end

Every other page compares metals. This one follows just one — physically, from the bauxite it hides in to the chip it ends up in — and puts hard numbers, with bounds, on the claim the whole atlas rests on: that a by-product can’t scale to its own price. Gallium is where that claim is provable, not asserted.

The mass balance, and every constant it rests on

World bauxite production (World Mining Data 2024) × the gallium content of bauxite (~50 ppm, literature range 30–80) gives the gallium embedded in mined ore. Times the share of bauxite processed to alumina (~85%) gives the gallium passing through alumina refineries — the only place it is economically recoverable. Against that we set actual primary gallium production (WMD ~987 t; other estimates 300–760 t, because China, ~99% of supply, does not report). The gap is what’s thrown away.

Bias bounds (shown, not buried): the ppm and production figures are the uncertain terms; every step below carries its low–high bracket. Gallium production statistics are genuinely contested — that uncertainty is part of the finding, not smoothed over. Trade caveat: gallium exports under HS 811292, shared with germanium and hafnium (identical unit values), so “gallium trade” is really a Ga+Ge+Hf bundle — see below. Inputs: production.json + reconciled trade → gallium.json.

The mass balance — where the gallium goes

From the gallium embedded in world bauxite down to what’s actually recovered. Bars to scale; the shaded bracket is the low–high bound at each step.

Why price can’t fix it

The gallium exists — tens of thousands of tonnes of it flow through alumina refineries every year. What’s missing is recovery capacity: the extraction step is built at only a handful of plants, and adding it means retrofitting a refinery, a multi-year capital project. So when gallium’s price quadrupled after China’s 2023 export controls, world supply could not follow — there was no idle capacity to switch on, and the raw material’s economics are set by aluminium, not gallium. This is the difference the atlas keeps drawing between a metal you can mine more of and one you can only recover more of, eventually. Gallium is the cleanest proof: a supply chain that is 94% waste by design, capped upstream by a host it cannot command.

Does published work agree? Yes — and this is a check, not a citation for its own sake. Peer-reviewed gallium material-flow studies put Bayer-liquor losses at roughly 95–96% and find that ~90% of primary gallium comes from that one Bayer route. This atlas built its ~94% discarded figure independently, from bauxite tonnage and recovery bounds, and it lands in the same place. When a number assembled from raw trade and mining data matches the specialist literature it never consulted, the mechanism is real, not an artefact of one method. One caveat worth stating plainly: gallium can be recovered at much higher rates from new manufacturing scrap (offcuts from making GaAs wafers — recovery near 27%). That looks like an escape valve, but it isn’t a second mine: new scrap is a fixed fraction of gallium already produced and sold, so it scales with demand, not against a shortage. It cannot open a new primary fountain — the recycling story lives on its own page, not here.

And the trade data lies about it

Who imports gallium (revealed demand, 2024). But note the coding problem this metal exposes:

Importershare of gallium imports

Why one metal, done deep, matters

A scorecard across 32 materials shows breadth; a single chain followed to the bottom shows the mechanism is real. Gallium, traced physically, turns every abstract axis of the hardest-cases scorecard into a number you can check: can’t scale becomes “94% discarded, capped by refinery retrofits”; concentrated becomes “99% from one country that doesn’t report”; thin market becomes “under 1,000 tonnes a year”; trade illusion becomes “bundled with two other metals under one HS code.” The atlas’s thesis is not a correlation across a spreadsheet — here it is one metal’s physical reality, with the error bars drawn in.